Engineering Ceramic Substrates
for High-Power Semiconductor Packaging

AlN · Si₃N₄ · Al₂O₃ DPC · DBC · AMB

Applications

Ceramic substrate solutions for thermal management, electrical isolation and metallization reliability in demanding semiconductor packaging environment

Close-up of aligned CNC laser modules, ideal for precision cutting and engraving.

Laser Diode Packaging

AlN DPC substrates for laser diode packages, laser heat sinks and optical modules requiring fast heat dissipation, fine copper circuitry and stable insulation.

Recommended:
AlN · DPC

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GaN Power Electronics

Ceramic substrates for compact GaN power devices where high thermal conductivity, electrical isolation and reliable copper metallization are critical to package performance.

Recommended:
AlN · DPC / DBC

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SiC Power Modules

Si₃N₄ AMB and AlN/Al₂O₃ DBC substrates for SiC power modules exposed to high current, thermal cycling and long-term reliability requirements.

Recommended:
Si₃N₄ · AMB / DBC

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RF & Microwave Packaging

Ceramic substrates for RF and microwave packages requiring dimensional stability, reliable metallization and controlled electrical performance in high-frequency environments.

Recommended:
AlN / Al₂O₃ · DPC

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UV LED Modules

AlN and Al₂O₃ ceramic substrates for UV LED modules requiring thermal control, electrical insulation and stable package performance under continuous operation.

Recommended:
AlN / Al₂O₃ · DPC

Material & Process Selection

Select ceramic materials and metallization processes based on thermal conductivity, copper thickness, circuit density and reliability requirements.

Materials

AlN

Recommended for high-power laser, RF and optoelectronic packages requiring high thermal conductivity and electrical insulation.

Si3N4

Recommended for SiC power modules and high-reliability applications requiring mechanical strength and thermal cycling performance.

Al₂O₃

Recommended for cost-sensitive ceramic substrate applications requiring stable insulation and mature metallization processes.

Technologies

DPC

Suitable for fine-line ceramic circuits, laser packaging, sensors, TEC modules and high-density layouts.

DBC

Suitable for power modules and high-current ceramic substrates requiring thicker copper, thermal spreading and stable insulation.

AMB

Suitable for high-reliability power modules, especially Si₃N₄-based substrates used in demanding thermal cycling environments.

Process Capability Snapshot

A practical overview of supported materials, process options and manufacturability ranges for advanced ceramic substrate projects.

Supported Materials & Processes

Al₂O₃, AlN and Si₃N₄ ceramic substrates supported depending on thermal, electrical and reliability requirements.

Process Options

DPC, DBC and AMB process routes available for different circuit density, copper thickness and reliability needs.

Typical Project Support

Prototype builds, NPI review, material selection and manufacturability feedback before quotation.

Manufacturing Capability

Substrate Size

Line / Space

Copper Thickness

Hole / Via Capability

Surface Finishes

Standard formats up to 138 × 190 mm; special projects up to 400 × 500 mm

Standard capability from 0.10 mm; special DPC designs down to 0.03 mm, subject to drawing review

5–800 μm depending on DPC, DBC or AMB process route

Metallized holes and ceramic drilling available; minimum hole size depends on substrate thickness and process

ENIG, immersion silver, gold plating, silver plating, OSP and tin finishes available by requirement

Support for ceramic substrate projects from early design review to prototype builds and production transfer.

Why Engineering Teams Work With Vexera

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Application-Focused Review

We review thermal, electrical and manufacturability requirements based on the target package, substrate material, copper thickness and process route.
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Prototype & NPI Support

We support low-volume prototype builds and early NPI projects where engineering feedback, manufacturability review and fast iteration matter.
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Material & Process Guidance

We help engineering teams select between AlN, Si₃N₄, Al₂O₃, DPC, DBC and AMB based on thermal performance, reliability and copper requirements.

Discuss Your Ceramic Substrate Project

Share your application requirements, drawings, stack-up or thermal design challenges with our engineering team.

Engineering Review

Share your drawing, stack-up or application requirements for manufacturability feedback before quotation.

Prototype Support

Discuss prototype builds, material selection, DPC / DBC / AMB process route and early-stage NPI requirements.

RFQ Preparation

Send your substrate requirements so our team can prepare a focused technical quotation.